When a number one caulk producer determined to deal with labor shortages and inefficiencies on the finish of their manufacturing line, they discovered the proper slot in Robotiq’s Palletizing Answer. Right here’s how they remodeled their operations and set the stage for scalable success.
Buyer Profile
This buyer operates within the development materials business, specializing in caulk manufacturing. Their merchandise, important for development and residential enchancment tasks, are shipped in packing containers requiring cautious dealing with and palletizing.
Picture Credit score: Vecteezy
Enterprise Challenges
To capitalize on their experience in caulk manufacturing, the corporate wanted to resolve a number of challenges that hindered their progress and effectivity:
- Labor Shortages: Staffing their end-of-line palletizing operations required devoted staff for every line, creating a major burden, particularly throughout two shifts.
- House Constraints: Their preliminary consideration of centralized palletizing programs revealed that these options consumed an excessive amount of house and required in depth conveyor rerouting.
- Price & Danger: Centralized programs require an essential rearrangement of the manufacturing movement and the addition of expensive conveyor programs. It introduces a single level of failure in your manufacturing movement. Centralized cells require industrial robots with a log attain and security fences, consuming quite a lot of valuable flooring house. If the centralized palletizer goes down, all of the strains resulting in it cease. The excessive cadence and payload of the system make it very troublesome to interchange with people briefly within the case of a problem
- Flexibility Wants: The corporate wanted an answer able to dealing with a number of case sizes and orientations, guaranteeing adaptability throughout completely different product strains.
Why Was Robotiq’s Palletizing Answer a Good Match?
After exploring their choices, the producer selected our palletizing resolution for its distinctive benefits:
- Compact Footprint: Not like cumbersome centralized programs, our resolution supplied a small footprint that match seamlessly into their present setup.
- Ease of Use: Intuitive software program options, equivalent to superior trajectory planning and simulation instruments, enabled fast deployment and minimal operator coaching.
- Price-Effectiveness: With a projected ROI of below two years, the answer aligned completely with their monetary objectives.
- Scalability: The flexibility to implement the answer line by line supplied a manageable pathway to full automation with out overwhelming their sources.
- Resilience: Even when one line goes down, the remainder of the manufacturing facility nonetheless produces. Plus, the decrease cadence makes it attainable to briefly assign palletizing labor whereas the system is put again in manufacturing.
- Native Help: Collaboration with a neighborhood accomplice ensured clean integration, together with customized conveyor designs and gripper configurations for optimum efficiency.
Suggestions if You are Contemplating Automation
For companies exploring automation, listed below are key takeaways from this success story:
- Begin Small: Deploy automation one line at a time to reduce dangers and obtain early wins. Scaling turns into simpler as soon as the primary system proves its worth. This is among the rules of our Lean Robotics methodology.
- Concentrate on ROI: Prioritize options that ship fast and measurable returns, like Robotiq’s Palletizing System.
- Select Flexibility: Go for adaptable programs able to dealing with numerous product necessities with out main reconfigurations.
- Companion with Consultants: Work with dependable suppliers and native companions to make sure seamless implementation and ongoing assist.
- Assume “Outdoors of the Field”: Don’t overlook end-of-line processes like palletizing when looking for automation alternatives. These duties usually yield important ergonomic and effectivity advantages.
Conclusion
This caulk producer’s journey highlights the transformative energy of automation. By selecting Robotiq’s Palletizing Answer, they overcame labor challenges, optimized effectivity, and unlocked scalable progress alternatives.
Need to study extra in regards to the distinction between Centralized Palletizing and Lean Robotics? Obtain the Automated Palletizing Purchaser Information.
Able to take step one towards automation? Contemplate beginning with the tip of your manufacturing line—it would simply seal the deal to your success. Discuss with certainly one of our consultants.